新闻标题:流量计算
如何使用流量系数
how to use cv
法门流量系数(cv)是表示阀门通过流体能力的数值。cv越大,在给定压降下阀门能够通过的流体就越多。cv值1表示当通过压降为1 psi时,阀门每分钟流过1加仑15oc的水。cv值350表示当通过压降为1 psi时,阀门每分钟流过350加仑15oc的水。
valve coefficient (cv) is a number which represents a valve's ability to pass flow. the bigger the cv, the more flow a valve can pass with a given pressure drop. a cv of 1 means a valve will pass 1 gallon per minute (gpm) of 60of water with a pressure drop (dp) of 1 psi across the valve. a cv of 350 means a valve will pass 350 gpm of 60of water with a dp of 1 psi.
公式1
formula 1
流速:磅/小时(蒸汽或水)
flow rate lbs/hr (steam or water)
dp |
= |
压降,单位:psi |
dp |
= |
pressure drop in psi |
f |
= |
流速,单位:磅/小时 |
f |
= |
flow rate in lbs./hr. |
|
= |
比容积的平方根,单位:立方英尺/磅 (阀门下游) |
|
= |
square root of a specific volume in ft3/lb. (downstream of valve) |
公式2
formula 2
流速:加伦/分钟(水或其它液体)
flow rate gpm (water or other liquids)
dp |
= |
压降,单位:psi |
dp |
= |
pressure drop in psi |
sg |
= |
比重 |
sg |
= |
specific gravity |
q |
= |
流速,单位:加伦/分钟 |
q |
= |
flow rate in gpm |
局限性
limitations
上列公式在下列条件下无效:
above formulas are not valid under the following conditions:
- 对于可压缩性流体,如果压降超过进口压力的一半。
for compressible fluids, where pressure drop exceeds half the inlet pressure.
- 对于不可压缩性流体,如果压降产生空穴或闪蒸。
for non-compressible fluids, where pressure drop causes cavitation or flashing.
- 对于双相流体,如蒸汽-水混合流体。
for dual-phase flow such as steam-water mixtures.
例子
example
- 通过dn350, 压力等级class 900的压力密封闸阀,水温400of,压力为1500 psig,流速为5,000,000磅/小时的压降是多少?
what is the pressure drop through a 14" class 900 pressure seal gate valve with 400of water, 1500 psig, and 5,000,000 lbs/hr flow rate?
解:采用公式1
solution: use formula 1.
f |
= |
5,000,000 |
|
= |
0.137 (从水温为400of的表中得到) |
|
= |
0.137 (from chart for water at 400of) |
cv |
= |
9150 (来自本页) |
cv |
= |
9150 (from page 26) |
|
- dn350 x dn300 x dn350,压力等级class 900缩喉管压力密封闸阀,其它条件与例1相同,求压降。
what is the pressure drop through a 14"x12"x14" class 900 venturi pressure seal gate valve with the same conditions as example 1. 解:采用公式1 solution: use formula 1. cv = 6285 (来自本页) cv = 6285 (from page 26)
- 温度900of, 压力1200 psi,流速500,000磅/小时的蒸汽应用中压降小于5 psi的压力等级class 2500闸阀的最小通径是多少?
what is the smallest class 2500 gate valve that will have less than a 5 psi pressure drop in 900of, 1200 psi steam service at a flow rate of 500,000 lbs/hr? 解:采用公式1 solution: use formula 1.
f |
= |
500,000 |
|
= |
0.785 (来自900of, 1200 psig蒸汽表) |
|
= |
0.785 (from chart for steam at 900of, 1200 psig) |
|
= |
= 2.24 |
|
|
最接近的、较大的cv是dn250压力等级class 2500闸阀,其cv是3130。这里是压降小于5 psig的最小的阀门。 the closest higher cv is a 10" class 2500 gate with a cv of 3130. this is the smallest valve with a pressure drop less than 5 psig.
水和蒸汽的备选特性 selected properties of water and steam |
水的(下游) for water (downstream) |
所有压力等级 all pressures |
温度(of) temperature (of) |
100 |
200 |
300 |
400 |
500 |
600 |
0.127 |
0.129 |
0.132 |
0.137 |
0.143 |
0.154 |
蒸汽的(下游) for steam (downstream) |
压力 psig pressure psig |
温度(of) temperature (of) |
sat |
500 |
600 |
700 |
800 |
900 |
1000 |
1100 |
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1600 1800 2000 2500 3000 4000 5000 6000 |
1.97 1.46 1.21 1.06 0.950 0.865 0.801 0.747 0.701 0.662 0.628 0.598 0.570 0.545 |
2.20 1.61 1.30 1.11 0.979 0.895 |
2.32 1.68 1.38 1.19 1.06 0.960 0.880 0.815 0.759 0.710 0.670 0.629 0.590 0.559 |
2.44 1.77 1.46 1.26 1.12 1.02 0.941 0.875 0.821 0.773 0.732 0.695 0.662 0.633 0.58 0.54 0.50 0.41 0.31 0.17 0.16 0.16 |
2.54 1.85 1.52 1.32 1.18 1.08 0.994 0.926 0.870 0.816 0.781 0.745 0.710 0.683 0.63 0.59 0.55 0.48 0.42 0.32 0.24 0.19 |
2.64 1.95 1.60 1.38 1.23 1.13 1.04 0.972 0.914 0.865 0.823 0.785 0.752 0.723 0.67 0.63 0.59 0.52 0.46 0.38 0.32 0.28 |
2.74 2.00 1.65 1.43 1.28 1.17 1.08 1.01 0.955 0.917 0.872 0.813 0.789 0.752 0.70 0.66 0.62 0.55 0.49 0.42 0.36 0.32 |
2.84 2.07 1.71 1.47 1.33 1.22 1.12 1.05 0.99 0.94 0.90 0.86 0.83 0.79 0.74 0.69 0.65 0.58 0.52 0.44 0.39 0.35 | |
阀座端口流速计算 calculating seat port velocity
下列公式可以用来计算任何阀门的阀座流速: the following formulas can be used to calculate seat port velocity in any valve:
流量(磅/小时): 流速: (英尺/秒)= |
f()2 |
|
25a | |
flow (lbs/hr): vel: (fps) = |
f()2 |
|
25a | |
流量(加仑/分钟): 流速: (英尺/秒)= |
|
flow (gpm): vel: (fps) = |
|
f |
= |
流量(磅/小时) |
f |
= |
flow (lbs/hr) |
|
= |
比容积的平方根 |
|
= |
square root of specific volume |
a |
= |
阀座端口面积 (英寸2) |
a |
= |
seat port area (in2) |
q |
= |
流量 (加仑/分钟) |
q |
= |
flow (gpm) |
例: dn300型号58809 (压力等级class 900)止回阀,流体介质为温度500 of,压力200 psig的蒸汽,流速为90,000磅/小时,求阀座端口的流速? example: what is the seat port velocity in a 12" figure 58809 (class 900) check valve with a flow rate of 90,000 lbs/hr of steam at 500 of and 200 psig?
解: 从蒸汽表得为1.61,从阀座端口面积表a得阀座端口面积为78.5英寸2。 answer: from the steam tables is 1.61, and from the seat port area table a is 78.5 in2.
流速: (英尺/秒)= |
f()2 |
|
25a | |
= |
|
= 118.8 英尺/秒 |
vel (fps) = |
f()2 |
|
25a | |
= |
|
= 118.8 fps |
例: dn300型号180 (压力等级150)旋启式止回阀,流体介质为温度500of,压力200 psig的蒸汽,流速为90,000磅/小时,求阀座端口流速? example: what is the seat port velocity in a 12" figure 180 (class 150) swing check valve with a flow rate of 90,000 lbs/hr of steam at 500of and 200 psig?
解: 查表得为1.61,a为 113.1英寸3. answer: from the tables is 1.61 and a is 113.1 in3.
流速: (英尺/秒)= |
f()2 |
|
25a | |
= |
90,000 (1.61)2 |
|
25 (113.1) | |
= 82.5英尺/秒 |
vel (fps) = |
f()2 |
|
25a | |
= |
90,000 (1.61)2 |
|
25 (113.1) | |
= 82.5 fps |
局限性 limitations
流速公式在下列条件下无效: velocity formulas are not valid under the following conditions:
- 对于可压缩性流体,如果压降超过进口压力的一半。
for compressible fluids, where pressure drop exceeds half the inlet pressure.
- 对于不可压缩性流体,如果压降产生空穴或闪蒸。
for non-compressible fluids, where pressure drop causes cavitation or flashing.
- 对于双相流体,如蒸汽-水混合流体。
for dual-phase flow such as steam-water mixtures.
注意 note
在确定止回阀通径时,最适宜的工作流速应该位于这些范围内: when determining sizing for check valves, the optimum operating velocities should fall within these ranges:
bb旋启式止回阀:55 至115或135至240 bb截止止回阀:40 至120 ps提升式阀瓣止回阀:55至200 psy形止回阀:148 至200 bb swing check valves - 55 to 115 or 135 to 240 bb stop check valves - 40 to 120 ps tilt disc check valves - 55 to 200 ps stop check valves - 40 to 180 ps y- stop check valves - 148 to 200 |
|
阀座端口面积“a”(英寸2) 适用于螺栓阀帽阀门 seat port area "a" for bolted bonnet valves (in2) |
阀门通径 valve size |
压力等级 pressure class |
150 |
300 |
600 |
900 |
1500 |
11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24 30 36 |
1.8 3.1 4.9 7.1 12.6 28.3 50.3 78.5 113.1 137.9 182.7 233.7 291.0 424.5 671.9 969.0 |
1.8 3.1 4.9 7.1 12.6 28.3 50.3 78.5 113.1 137.9 182.7 227.0 283.5 424.5 672.0 942.0 |
1.8 3.1 – 7.1 12.6 28.3 48.7 74.7 108.4 130.2 170.9 213.8 261.6 380.1 590.9 851.2 |
1.8 3.1 4.9 6.5 11.8 26.0 44.2 71.0 100.0 117.9 – – – – – – |
1.5 2.8 4.0 6.0 10.3 22.7 38.5 60.0 84.5 101.6 – – – – – – |
阀座端口面积(英寸2) 适用于压力密封闸阀,截止阀,提升式阀瓣止回阀 seat port area for pressure seal gate, globe, tilt disc check valves (in2) |
阀门通径 valve size |
压力等级 pressure class |
600 |
900 |
1500 |
2500 |
21/2 3 4 6 8 10 12 14 16 18 20 24 |
5.4 5.4 9.6 23.2 39.9 61.0 88.7 – – 173.8 – 310.25 |
5.9 5.9 10.3 21.7 37.7 58.4 80.5 97.2 125.2 156.7 198.0 287.3 |
3.3 4.9 8.3 18.9 31.9 48.7 69.0 82.5 108.4 137.9 170.9 247.5 |
2.4 3.6 5.9 12.6 21.7 34.5 47.2 58.2 76.6 97.2 117.9 170.9 |
阀座端口面积(英寸2) 适用于压力密封y形截止阀 seat port area for pressure seal y-globe valves (in2) |
阀门通径 valve size |
压力等级 pressure class |
900 |
1500 |
2500 |
8 10 12 14 16 18 20 24 |
39.9 61.9 86.6 86.6 135.4 135.4 198.1 302.6 |
39.9 61.9 86.6 86.6 135.4 135.4 198.1 302.6 |
27.2 42.8 60.1 86.6 86.6 135.4 135.4 198.1 | |
螺栓阀帽闸阀全开状态下的流量系数cv bolted bonnet gate valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
150 |
300 |
600 |
900 |
1500 |
11/2 2 21/2 3 4 5 6 8 10 12 14 16 18 20 24 30 36 |
165 307 490 710 1300 2090 3110 5720 8935 13350 16275 21560 28720 35760 52165 86235 129500 |
165 307 490 710 1300 – 3110 5720 8935 13350 16275 21560 27890 34840 51050 84765 125825 |
165 307 490 710 1300 – 3110 5540 8495 12800 15370 29170 26270 32140 46710 75530 114250 |
– – – 650 1220 – 2850 5025 7850 11475 13910 – – – – – – |
138 270 400 600 1070 1600 2500 4375 6840 9980 12000 – – – – – – |
|
图1 螺栓阀帽截止阀 figure 1 bolted bonnet globe valves (1)当开启度小于 10%时,不建议 用于节流应用。 (1) not recommended for throttling at less than 10% open. |
压力密封闸阀全开状态下的流量系数cv pressure seal gate valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
600 |
900 |
1500 |
2500 |
21/2 3 4 6 8 10 12 14 16 18 20 24 |
350 525 925 2150 3775 5750 8600 10275 13425 17200 20950 30850 |
350 450 850 1925 3575 5250 7550 9150 11950 15575 19200 27675 |
275 415 730 1675 2925 4550 6570 7890 10325 13425 16825 24150 |
190 275 460 1100 1970 3130 4535 5500 7210 9215 11450 16575 |
压力密封缩喉管闸阀全开状态下的流量系数cv pressure seal venturi gate valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
600 |
900 |
1500 |
2500 |
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 22 x 20 x 22 26 x 24 x 26 |
1570 2795 4485 7310 9000 11000 14200 16800 25000 |
1385 2385 4065 6285 7200 9760 12185 16005 23000 |
1185 2155 3450 5640 6270 8465 11120 14130 – |
815 1430 2515 3855 4415 6165 7960 9645 – | |
|
螺栓阀盖旋启式止回阀全开状态下的流量系数cv bolted cap swing check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
150 |
300 |
600 |
900 |
1500 |
11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24 30 |
63 142 217 356 716 1414 2961 5720 7860 10416 13800 13420 16708 33384 54556 |
63 168 275 392 740 1992 2340 5720 8544 19464 13800 13029 16276 36672 54652 |
97 139 227 246 499 1334 3359 5440 7045 9840 12912 – 19540 – – |
– – – 358 605 1623 2508 4069 6316 – – – – – – |
– 111 – 315 564 1520 – – – – – – – – – |
螺栓阀帽截止阀全开状态下的流量系数cv bolted bonnet globe valves full open cv |
阀门 通径 valve size |
压力等级 pressure class |
150 |
300 |
600 |
900 |
塞形 或 球形 阀瓣 plug or ball disc |
v形 端口 阀瓣 v-port disc |
塞形 或 球形 阀瓣 plug or ball disc |
v形 端口 阀瓣 v-port disc |
塞形 或 球形 阀瓣 plug or ball disc |
v形 端口 阀瓣 v-port disc |
塞形 或 球形 阀瓣 plug or ball disc |
11/2 2 21/2 3 4 5 6 8 10 12 |
23 43 70 100 185 297 440 810 1260 1890 |
– 40 – 92 170 273 405 745 1150 – |
23 43 70 100 185 – 440 810 1260 1890 |
21 40 – 92 170 – 405 745 – – |
23 43 70 100 185 – 440 780 – 1810 |
– 40 – 92 170 – 405 – – – |
– – – 90 170 – – – – – |
压力密封提升式阀瓣止回阀全开状态下的流量系数cv pressure seal tilting disc check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
900 |
1500 |
2500 |
21/2 3 4 6 8 10 12 14 16 18 20 24 |
95 146 268 627 1062 1722 2420 2955 3945 4900 6275 9295 |
80 132 230 536 940 1465 2110 2550 3395 4365 5465 8060 |
60 94 146 355 627 1020 1420 1775 2355 3025 3705 5465 |
压力密封缩喉管提升式阀瓣止回阀全开状态下的流量系数cv pressure seal venturi tilting disc check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
150 |
300 |
600 |
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 22 x 20 x 22 |
565 955 1550 2175 2660 3550 4410 5650 |
480 845 1320 1900 2295 3055 3930 4920 |
320 565 920 1275 1598 2120 2725 3335 | |
球形止回阀,截止止回阀,提升式止回阀的流量特性曲线 characteristic flow curves for globe stop, stop-check, lift-check valves
小于全开状态的估计流量系数cv estimating cv for less than fully open valves |
图2 球形止回阀,截止止回阀和提升式止回阀 figure 2 globe stop, stop-check and lift-check valves
压力密封t形球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数cv pressure seal t-globe stop, stop-check and lift-check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
900 |
1500 |
2500 |
21/2 3 4 6 8 10 12 14 |
90 105 195 455 800 1250 1820 2205 |
65 95 170 395 695 1085 1580 – |
45 65 105 265 470 750 1100 – |
压力密封y球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数cv pressure seal y-globe stop, stop-check and lift-check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
600 |
900 |
1500 |
2500 |
8 10 12 14 16 18 20 24 |
2025 3025 4600 4300 7650 7325 11800 16450 |
1750 2725 3825 3650 6000 5825 9125 13500 |
1750 2725 3825 3650 6000 5825 9125 13500 |
1175 1875 2650 4075 3775 6625 6225 9050 |
表中所列流量系数仅适用于全开状态下的阀门。不是全开状态的流量系数可以采用适用于提升式阀瓣止回阀和截止阀的流量特性曲线进行估算。不建议将闸阀用在节流应用中。 the flow coefficient (cv) listed in the tables apply to fully open valves only. flow coefficients at other than fully open may be approximated by use of the characteristic flow curves for tilting disc check and globe valves. gate valves are not recommended for throttling service.
例: dn300,压力等级class 900的美国太平洋压力密封截止阀在开气度为1/4时的流量系数是多少? example: |
|
图3 y形球形止回阀,截止止回阀和提升式止回阀 figure 3 y-globe stop, stop-check and lift-check valves
压力密封缩喉管球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数cv pressure seal venturi globe stop, stop-check and lift-check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
900 |
1500 |
2500 |
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 |
450 770 1215 1775 2125 |
390 690 1055 1550 – |
260 465 745 1070 – |
压力密封缩喉管y球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数cv pressure seal venturi y-globe stop, stop-check and lift-check valves full open cv |
阀门通径 valve size |
压力等级 pressure class |
600 |
900 |
1500 |
2500 |
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 22 x 20 x 22 16 x 24 x 26 |
1100 1925 2875 4375 4075 7250 6950 11200 15850 |
1000 1675 2600 3650 3450 5700 5525 8675 12825 |
1000 1675 2600 3650 3450 5700 5525 8675 12825 |
650 1125 1775 2525 3875 3575 6300 5925 8600 |
解: 从上列流量系数表中得到,dn300,压力等级class 900截止阀在全开状态下的cv是1820。 solution: from the flow coefficient table above, the fully open cv for a 12 inch, class 900 globe valve is 1820.
查询图2,全开状态的1/4时阀门的比率是52%. consulting figure 2, the percent of fully open cv at 1/4 valve open is 52%.
因此计算1/4全开的流量系数cv为: 0.52 x 1820 = 946. the cv at 1/4 open is then computed as: 0.52 x 1820 = 946. |